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Intelligent customized factory solutions for packing and printing industry
OYANG Group intelligent factory solution
A Highly Efficient Collaborative Plan Tailored for the Die-Cutting & Hot Stamping Industry
closed-loop management of the entire process
Order-Driven Production
Starting from customer demands, we precisely align with production plans to eliminate order errors and omissions.
MOM Production Operations Platform
Integrating modules such as Advanced Planning and Scheduling (APS), Manufacturing Execution System (MES), and Material Dispatching (Oneflow), it achieves seamless connection between planning and execution, making production progress fully visible.
Intelligent Logistics Collaboration
Through automated three-dimensional warehouses, AGV/AMR automated handling, and in-plant conveyor systems, we realize precise material flow and significantly improve warehousing and handling efficiency.
Finished Product Delivery
Full-process traceability guarantees that every batch of products is delivered to customers on time and with consistent quality.
data-driven continuous optimization
We build on data collection, using an analysis and early warning system to monitor equipment status and production bottlenecks in real time. Combined with a closed-loop optimization mechanism, we continuously iterate on production processes:
- Proactively alerting equipment failures and production anomalies to reduce downtime losses
- Driving decisions with data to continuously improve capacity and quality stability
- Helping enterprises achieve the goals of cost reduction, efficiency improvement, and flexible production
Operations at the Core: MOM Platform Analysis
Data analysis warning
Intelligent Scheduling(APS)
Manufacturing Execution(MES)
Material scheduling (Oneflow)
Data analysis warning
Equipment Data Acquisition (MDIS)
Warehouse Management (WMS)
- APS: Calculate the plan clearly
- MES/OneFlow: Get things done right
- Data analysis warning: making business increasingly controllable
Logistics as the Backbone: Integrated Automation
Automated Storage and Retrieval System (AS/RS)
Stacker Crane is the core equipment of the whole AS/RS, which is used for highly dense storage and automatic inbound/outbound operation.
| Parameter | Value |
|---|---|
| Lifting Height | Max 45 m |
| Horizontal Movement Speed | Max 240 m/min |
| Horizontal Acceleration | Max 0.8 m/s² |
| Vertical Lifting Speed | Max 80 m/min |
| Fork Telescoping Speed | Max 60 m/min (without load) Max 30 m/min (with load) |
| Rated Load | 500kg / 1000kg / 1500kg / 2000kg / custom-made |
| Fork Telescoping Position | Single-deep, Double-deep |
| Travelling Rail | Straight Rail, Ring Rail |
Four-way Shuttle integrating intelligent control, four-way movement, automatic handling, and active obstacle avoidance functions. It can meet the high-density, high-efficiency, and high-flexibility warehousing requirements. It is applicable to various sizes of pallets.
Ultra-thin body
The vehicle’s overall height is 125mm, enabling higher utilization of warehouse space.
Efficient Drive
Utilizing a full servo motor solution, it offers higher precision compared to hydraulic control.
In-house Developed Core
Utilizing self-developed controller, it offers stronger customization capabilities and enhanced stability.
Reliable Transmission
The entire vehicle adopts a full gearbox transmission solution, increasing the precision and reliability of equipment transmission, while reducing the workload of daily maintenance and upkeep.
Intelligent Obstacle Avoidance
Equipped with laser obstacle avoidance sensors, the vehicle intelligently detects obstacles ahead. When encountering obstacles in the vehicle’s path, it brakes and issues a warning alarm.
Max.Payload
1500 kg
Min. Height
125 mm
Wi-Fi & 5G
Communication
Max.Active Operation Time
10 hours
Max. Operation Speed
1.5m/s
Operation Direction
+X/±Y
Positioning Accuracy
±2mm
Humidity
10-95% non-condensing
Operation Temperature
-25°- 40°℃
Material handling
Pallet
The Bin Multishuttle is a high-density, high-speed automated storage and retrieval system (AS/RS) designed for light and small goods (typically stored in totes or cartons). It integrates intelligent controls and utilizes bidirectional shuttles that work in tandem with goods lifts and transfer lifts.
Core Value: Ideal for handling high SKU diversity, high order fragmentation, and high outbound frequency
Inbound/Outbound Efficiency: Capable of processing up to 500 totes per hour, achieving a throughput capacity more than 10 times that of traditional warehouses
Storage Density: Doubles storage capacity, increasing storage volume by approximately 40% within the same floor space
Flexible Expansion: Can be implemented in any available space within an existing facility, and additional shuttles can be easily integrated
Operational Redundancy: Multiple shuttles operate collaboratively, acting as backups for each other to ensure that a single shuttle failure does not affect overall system operation
Core component selection
The product components are mainly from top European and American brands/optional domestic brands, and the PLC control performance is at the international leading level
Performance parameters
Speed 4m/s, acceleration 2m/s ²
Single machine capability
Dual station shuttle car with a composite capacity of 134 boxes/hour
Cargo weight
Rated load: 30KG (max: 50KG)
Flip fork lifespan
DC brushless electrical appliances with over 10 million cycles
Power Specifications
DC48+10%V
Positioning accuracy
Walking positioning accuracy: ± 3mm, storage and retrieval positioning accuracy: ± 1.5mm